We specialize in Facility Infrastructure Maintenance and Utility Hook-up Services for Semiconductor Wafer Fabs. With years of hands-on experience, we support the industry's most demanding environments, from greenfield FAB builds to retrofit projects.

Our Core Capabilities

FAB Build Services Facility Generation & Maintenance Utility Hook-up Services Precision Tools & Testing Equipment

We provide end-to-end solutions for cleanroom and infrastructure development:

Cleanroom Layout Design

Cleanroom Layout Design

We create detailed plans to optimize the cleanroom space for semiconductor manufacturing efficiency.

AFC & P&ID Drawing Packages

AFC & P&ID Drawing Packages

We prepare accurate As-Fabricated and Process & Instrumentation Diagrams to guide cleanroom construction and utilities.

Cleanroom Augmentation Execution

Cleanroom Augmentation Execution

We implement upgrades and modifications to existing cleanrooms to meet evolving production needs.

Installation of FFUs

Installation of FFUs, AHUs, HVAC, MAUs, Tiles, and Pedestals

We precisely install essential cleanroom components like fan filter units, air handlers, HVAC systems, make-up air units, flooring, and support pedestals.

Our team is equipped to design, install, and maintain critical Fab infrastructure:

Exhaust Systems

Exhaust Systems: Acid, Solvent, General

We manage safe removal of harmful gases and vapors from semiconductor fabs through specialized exhaust systems.

Bulk & Specialty Gases

Bulk & Specialty Gases: H2, N2, CDA, O2, PVAC

We handle supply and distribution of essential gases used in various fab processes with safety and precision.

Water Systems

Water Systems: PCW, UPW

We provide critical process and ultra-pure water systems essential for semiconductor manufacturing.

Electrical Main Feeders

Electrical: Main Feeders, DPUs, UPS, Equipment Hook-up

We ensure reliable electrical power delivery and connections to support fab operations and equipment.

Waste Treatment

Waste Treatment: STP, ETP, and Abatement

We manage treatment of sewage and industrial waste to ensure environmental compliance and safety.

Cooling Systems

Cooling Systems: Chillers, Heat Exchangers

We install and maintain cooling solutions necessary to regulate temperature in semiconductor manufacturing.

SCADA & BMS Integration

SCADA & BMS Integration

We integrate automation and monitoring systems to optimize fab operations and ensure system reliability.

Have a query about our services?

Contact Us

We ensure safe and reliable connections for Fab equipment:

Exhaust, Water & Drain Lines

Exhaust, Water & Drain Lines (Acid, Solvent, DIW)

We install and connect critical exhaust, water, and drain lines to safely manage chemicals and deionized water.

Gas Lines

Gas Lines (Inert & Specialty with Double Containment)

We provide secure gas line connections with double containment to prevent leaks and ensure safety.

Installation Safety Systems

Installation of Safety Systems (TGM, LLD Sensors)

We set up safety monitoring systems like Total Gas Monitoring and Leak Detection to protect fab environments.

Electrical Cabling & Panel Installation

Electrical Cabling & Panel Installation

We handle precise electrical wiring and panel setups to power and control semiconductor equipment reliably.

To meet industry standards, we deploy:

Orbital Welding Machines

Orbital Welding Machines

We use orbital welding machines for high-quality, consistent welds in critical pipe connections.

High-Purity PVDF Welders

High-Purity PVDF Welders

We employ high-purity PVDF welders to ensure contamination-free welding of specialized plastic piping.

O2 and Moisture Analyzers

O2 Analyzers

We deploy oxygen analyzers to detect trace O2 and maintain ultra-clean gas environments.

Particle Counters

Particle Counters

We use particle counters to measure and control airborne contaminants in cleanroom environments.

Helium Leak Detectors

Helium Leak Detectors

We utilize helium leak detectors to identify and prevent gas leaks, ensuring system integrity and safety.

O2 and Moisture Analyzers

Moisture Analyzers

We use moisture analyzers to monitor H2O levels and protect gas purity.

01

  • Layout & P&ID preparation
  • Gas Matrix Analysis
  • Tools Layout Plan
  • Movement Plan
  • Gas Requirement (Flow & Pressure)
  • Line Sizing
  • Hydraulic Calculation
  • Bulk Gas Usage
  • Speciality Gas & Atmospheric Gases
  • Safety Requirements of Gases & Chemical
  • Following Semi standards for testing & qualification

02

  • Clean room requirements
  • Tool Movement
  • Selection of POC
  • Preparation of POC
  • Preparation of Gas Cabinets/VMB/Chemical Distribution system/Gas Distribution System/ Power Requirements/IT Infrastructure/ Fire & Safety line requirements

03

  • Pre-preparation of tool movement
  • Unloading & Uncrating of Tools
  • Tool Movement
  • Tool Positioning
  • Levelling

04

  • Gas/Chemical/ Water/Power/Drain/Exhaust line hookup
  • Flushing (Using High Pure Nitrogen)
  • Pressure Testing (Using N2)
  • Helium Leak Testing (upto 1X10-9 mbar L/sec)
  • Moisture Testing
  • Oxygen Trace Analysis
  • Particle Analyzer

Our
Process

05

  • Weld Joint Report
  • Pressure Test Report
  • Leak Test Report
  • Validation Report (Moisture / Oxygen/ Particle)
  • Hydro Test for Water Service (DI/UPW/City Water)
  • As Built Drawings (Layout & P&ID)
  • Labelling (With proper Colour Codes)

06

  • Validation of cleanroom following using ISO 14644 guidelines

07

What Makes Us Unique

We offer comprehensive solutions such as

Frequently Asked Questions (FAQs)

What services do you provide for semiconductor fab facility solutions?

+

We offer end-to-end solutions including fab build services, facility maintenance, utility hook-up, precision tool deployment, and cleanroom validation.

What is your process for setting up a fab facility?

+

Our process covers design, facility preparation, tool installation, hookup, qualification documentation, cleanroom validation, and handover to the end user.

What testing and welding equipment do you use?

+

We use in-house testing equipment up to 400 Bar, leak testers detecting down to 10-9 mbar.L/sec, orbital welding machines (up to 4" tubes), and non-metallic welding machines for various materials.

How do you ensure industry compliance and accuracy?

+

We deploy advanced precision tools and validation equipment to meet strict industry standards and ensure accurate, reliable results.

What differentiates Orbit & Skyline in delivering Semiconductor Fab Facility Solutions?

+

Our comprehensive in-house capabilities, specialized tools, and end-to-end support differentiate us as a trusted partner for semiconductor fabs.