The customer specializes in designing and manufacturing of semiconductor equipment that drives technological advancements in the semiconductor industry. Their products and innovative solutions enable chipmakers worldwide to build cutting edge semiconductors that power progress in nearly all aspects of modern life.
In today’s competitive landscape, operational efficiency is paramount. This case study details how Orbit & Skyline partnered with a leading global semiconductor equipment manufacturer to tackle escalating packaging costs, achieving a remarkable 43% reduction in annual packaging cost. This transformation wasn’t just about cutting costs; it was about optimizing the overall profitability.
Our client, a key player in the semiconductor equipment manufacturing sector, faced significant financial strain due to outdated and inefficient packaging practices. Redundant crate designs, excessive material usage, and labour-intensive costs were eroding their bottom line. They needed a strategic partner to rethink their approach and unlock hidden value.
This project presented a distinct set of challenges that required meticulous planning, seamless collaboration, and adaptability from the team.
A few top challenges were
We deployed a multi-faceted strategy, leveraging our deep expertise in packaging engineering and data analytics.
Our engineers completely redesigned the wooden crate structure, eliminating unnecessary components, streamlining material usage, and simplifying assembly.
We moved away from a fragmented approach to create a standardized crate design, enabling component commonality across multiple robot models. This reduced complexity, lowered inventory costs, and improved supply chain agility.
We brought together a dedicated team of experts, including supplier engineers, manufacturing specialists, and packaging engineers. This team leveraged advanced tools like NX CAD/CAM software and Cutlist Optimizer to drive innovation and ensure precision execution.
To ensure seamless execution, we structured a cross functional hybrid team combining both onsite and offsite expertise. The team includes:
We delivered a robust solution focused on addressing excess packaging costs. Our approach emphasized data-driven decision-making, strategic and collaborative execution to optimize inventory management.
To achieve the project’s objectives, we leveraged advanced tools, including:
By implementing these solutions, we optimized inventory levels, reduced financial risks, and improved supply chain efficiency, ensuring long-term operational resilience for our client.
This case study is a testament to Orbit and Skyline’s ability to deliver transformative results for our clients. We go beyond traditional cost-cutting measures, focusing on strategic optimization to unlock hidden value, improve efficiency, and drive sustainable growth.
